Main Spar Nutplates for Standard and ER Tanks

Up early today, I managed 3.0 in the garage before anyone woke up.

The other day, I drilled #21 holes for the ER Tank attach nutplates. Today, I wanted to get started on the nutplates for both sets of tanks.

I began by drilling the nutplate attach holes. Because there are existing leading edge skin holes prepunched, I was careful to “clock” the nutplate to maximize edge distance.

An in-process shot of the clocked nutplate.

Here’s a shot after it’s riveted.

Yikes, that lower countersink needs to be cleaned up a little.

After doing 5 of those, I wanted something more mind-numbing, so I moved to the pre-punched nutplate attach holes for the standard tanks.

asdf

Here are the first six complete.

Then I got busy. Final-size holes to #40, countersink. Cleco nutplate in, rivet one side, remove cleco, rivet other side.

Rinse, repeat!

Not sure what this picture is. Perhaps just an upside down shot of me making sure I got the nutplate ON the rivet.

Also, that’s my chin. So the picture isn’t upside down, just the nutplates.

Another in-process shot. Each nutplate is half-riveted, ready to accept the rest of the rivets.

It’s also a pretty decent photo of my beach toys for the kids.

3.0 hours so far. 240 rivets for the standard tank nutplates, then 14 more from the ER tank nutplates. 1 drilled out. We’ll see if I get back out to the garage later today. Time for breakfast!

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Author: Andrew

I'm too lazy to fill this out. If you are actually reading this, send me a message, and I'll spend some effort on it.

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