Left Elevator Matchdrilling, Prep, Priming, and Riveting

It was a quiet evening in the house tonight, so I buckled down to some airplane work.

First up, a few pictures of the counterbalance ribs and skin. You can see here I’ve already drilled the counterbalance weight. This time, I used some machine oil to lube the drill bit. No issues.

Counterbalance weight drilled to #12.

After drilling, I countersunk the weight using a 1/2″ drill bit.

It’s sunk. Countersunk.

Then, back into the skin it goes for my dirty-dimpling maneuver. I put the #10 screws in the #8 dimpled holes (with the countersunk counterweight behind it).

Screws ready to act as dimple dies.

After putting some tape over the screw heads, I hit it a few times with the flush set. After the big reveal…

That’ll do.

Nicely dimpled screw holes.

Or I could just buy #10 dimple dies. Nah.

Next up, some matchdrilling of the left elevator spar to the inboard rib.

LE spar and inboard rib.

Apparently, I skipped ahead in the pictures to matchdrilling the skin. I might’ve positioned the skin here to show off my panel mockup.

This is the bottom of the left elevator

I took this wide-angle shot just to remind myself that I’d completed the matchdrilling on the skins.

Upside-down left elevator.

Then, I matchdrilled the elevator horn.

I konw it’s upside-down.

Once everything was matchdrilled, it’s time to disassemble, deburr, scuff, dimple.

Counterbalance skin, scuffed and dimpled.

Here are the spar reinforcement plates, edge-finished, deburred, scuffed, and ready for priming.

Ready for paint.

Some prep work on the inboard rib and tab spar. Van’s wants you to countersink either piece for flush rivets (not for any real flush reason…I think they need to be #40 size holes, and they don’t give you any universal head AN470AD3 rivets). Anyway, per standard practice, I dimpled both.

Double dimple.

I skipped a few pictures here, but here’s the elevator skeleton, primed.

I love the NAPA self-etching primer.

After some more deburring, scuffing, and dimpling the skin, I got it on the fancy paint booth and primed the remaining interior surfaces.

We’re getting closer.

So about here, I realized I had another hour’s worth of effort in me, and it wasn’t quite bedtime. Let’s rivet something!

I started with the counterbalance and tib rib.

10 rivets there.
Here are the shop heads.

Then I moved on to the spar. I set 33 of the 34 rivets, then had trouble with the very last one.

Here it is drilled out.

Here’s the front side, with the new rivet in place and the old rivet as example for any future rivets who want to give me trouble.

That rivet did me dirty.

This is the outboard set.

Looking good.

Shop heads.

Looking good again!
More shop heads.

3.5 hours total, 34 rivets, with one needed to be drilled out. Maybe I’ll get to skin riveting later this week.

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Author: Andrew

I'm too lazy to fill this out. If you are actually reading this, send me a message, and I'll spend some effort on it.

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