Matchdrilled Vertical Stabilizer

So one unintended consequence of having built some of these assemblies before is that there are very few questions about how things work. Arrogantly, I think a lot of new builders spend a lot of minutes staring at the plans and mentally processing.

Good or bad, I was ready to blast off and get to drilling right away.

First up, photo evidence that I stopped by Napa to pick up some maroon scotchbrite. $9 for 3 sheets. I promptly ordered 20 sheets for $32 from Amazon. I should be okay for scotchbrite for awhile.

Maroon Scotchbrite!

Then, I started clecoing the aft spar, front spar, and ribs together. Of course I didn’t have #30 clecos, but #40 works prior to drilling. Amazon to the rescue again!

Right side of the VS mnatchrilled.

Then, I flipped her over and drilled the left side.

Left side of the VS matchdrilled. 

Now for the fun part. Disassemble and deburr, dimple, countersink, scuff, clean, prime, etc.

Skeleton disassembled and ready for prep.

I threw the skin up onto the upper garage shelf until I get the skeleton together.

I think this means that I’ll get to use the DRDT-2 in the next few days.

2.0 on the VS and the first two hours of the build. MAN it feels good to be building again.

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Author: Andrew

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